Screen printing has been a mainstay of industrial production for decades, and for good reason. Its ability to apply thick, resilient layers of ink makes it ideal for environments where durability, chemical resistance, and weatherproofing are paramount. Industries such as aerospace, military, medical equipment, automotive, and electronics continue to rely on screen-printed components for mission-critical applications.
“When you’re printing on materials like metal, glass, or high-performance plastics—and when those components must withstand abrasion, UV exposure, or chemicals—digital just can’t compete,” says Tim Smith, Managing Director at IPS Graphics Ltd.
Where Digital Falls Short
While digital printing excels in flexibility and short-run customisation, it often struggles with:
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Adhesion to unusual substrates (e.g., powder-coated metals, textured surfaces)
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Extreme outdoor or industrial conditions
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Exact colour matching and opacity on dark or non-white surfaces
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Conductive or functional inks, used in printed electronics or membrane switches
In contrast, screen printing can deposit specialty inks in high volumes—such as conductive silver, thermochromic, or solvent-based formulations—which are essential in printed circuits, control panels, and high-touch surfaces.
Quality Over Speed
In many cases, it’s not about how fast you can print—it’s about how long that print will last. Screen printing is still the best option for high-wear products like graphic overlays, instrument panels, and safety signage.
Even in branding applications, screen printing’s deep colour saturation and texture options continue to make it the go-to method for premium packaging, textiles, and glassware.
Not Going Anywhere Soon
Despite the convenience of digital technologies, many manufacturers are doubling down on screen printing for its reliability and performance in high-stakes environments. The industry continues to evolve, incorporating automation, hybrid printing setups, and eco-conscious practices to stay competitive.
Screen printing isn’t old-fashioned—it’s engineered. And in many areas, it’s simply irreplaceable.
A Complementary Future
Rather than competing, experts predict a future where screen and digital printing coexist—each playing to their strengths. While digital takes on fast-turnaround projects and complex artwork, screen printing will continue to support the backbone of manufacturing where function, resilience, and consistency are non-negotiable.